A Study of Grain Selection in Two-Dimensional (2D) Grain Selectors during the Investment Casting of Single-Crystal Superalloy.

In this study, a series of Bridgman casting experiments were conducted to study the physical processes occurring in 2D grain selectors with different geometric parameters. The corresponding effects of the geometric parameters on grain selection were quantified by using an optical microscopy (OM) and a scanning electronic microscopy (SEM) equipped with electron backscatter diffraction (EBSD) function. Based on the results, the influences of the geometric parameters of the grain selectors are discussed, and an underlying mechanism accounting for the experimental results is proposed. The critical nucleation undercooling in the 2D grain selectors during grain selection was also analyzed.

Influence of Process Parameter and Alloy Composition on Misoriented Eutectics in Single-Crystal Nickel-Based Superalloys.

The nucleation and the growth of misoriented micro-structure components in single crystals depend on various process parameters and alloy compositions. Therefore, in this study, the influence of different cooling rates on carbon-free, as well as carbon-containing, nickel-based superalloys was investigated. Castings were carried out using the Bridgman and Bridgman-Stockbarger techniques under industrial and laboratory conditions, respectively, to analyze the impact of temperature gradients and withdrawing rates on six alloy compositions. Here, it was confirmed that eutectics could assume a random crystallographic orientation due to homogeneous nucleation in the residual melt. In carbon-containing alloys, eutectics also nucleated at low surface-to-volume ratio carbides due to the accumulation of eutectic-forming elements around the carbide. This mechanism occurred in alloys with high carbon contents and at low cooling rates. Furthermore, micro-stray grains were formed by the closure of residual melt in Chinese-script-shaped carbides. If the carbide structure was open in the growth direction, they could expand into the interdendritic region. Eutectics additionally nucleated on these micro-stray grains and consequently had a different crystallographic orientation compared with the single crystal. In conclusion, this study revealed the process parameters that induced the formation of misoriented micro-structures, which prevented the formation of these solidification defects by optimizing the cooling rate and the alloy composition.

ZIF-67 In Situ Grown on Attapulgite: A Flame Retardant Synergist for Ethylene Vinyl Acetate/Magnesium Hydroxide Composites.

ZIF-67@ATP was prepared by the in situ growth of the zeolite imidazole frame (ZIF-67) on the surface of attapulgite (ATP). The structure and surface morphology of ZIF-67@ATP were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Different mass fractions of ATP and ZIF-67@ATP were added to ethylene vinyl acetate (EVA)/magnesium hydroxide (MH) composites as flame retardant synergists. The flame retardancy of EVA composites was evaluated by the limiting oxygen index (LOI) test, UL-94 test and cone calorimeter test. Composites containing 3 wt% of ZIF-67@ATP reached an LOI value of 43% and a V-0 rating in the UL-94 test, and the ignition time of the composite increased from 38 s to 56 s. The tensile strength and impact strength of the composites did not change significantly, but the elongation at break increased greatly. Typically, for composites containing 4 wt% of ZIF-67@ATP, the elongation at break of the composites increased from 69.5% to 522.2% compared to the samples without the synergist. This study provides novel insights into the application of attapulgite in the field of flame retardant polymer materials.

Influence of Hf and MC Carbide on Transverse Platform in Single Crystal Grain Selection of 2D Grain Selector.

CM247LC Ni-based components have been widely used in developing hot ends in aero-engines and gas industrial turbines, and these have exhibited promising directional solidification (DS) results. However, the superalloy CM247LC shows defects after adding carbon (C) and hafnium (Hf). In this study, the effects of adding C and Hf on grain selection have been explored to enhance the 2D grain selector's performance and reduce casting costs. The experimental results reveal that the final region of carbide formation is where the dendrite is pushed into the paste region and finally solidifies. The performance requirements of carbide on the alloy can be controlled by changing the paste region and solidification sequence.

Differential responses of the rhizosphere microbiome structure and soil metabolites in tea (Camellia sinensis) upon application of cow manure.

BACKGROUND: The rhizosphere is the narrow zone of soil immediately surrounding the root, and it is a critical hotspot of microbial activity, strongly influencing the physiology and development of plants. For analyzing the relationship between the microbiome and metabolome in the rhizosphere of tea (Camellia sinensis) plants, the bacterial composition and its correlation to soil metabolites were investigated under three different fertilization treatments (unfertilized, urea, cow manure) in different growing seasons (spring, early and late summer). RESULTS: The bacterial phyla Proteobacteria, Bacteroidetes, Acidobacteria and Actinobacteria dominated the rhizosphere of tea plants regardless of the sampling time. These indicated that the compositional shift was associated with different fertilizer/manure treatments as well as the sampling time. However, the relative abundance of these enriched bacteria varied under the three different fertilizer regimes. Most of the enriched metabolic pathways stimulated by different fertilizer application were all related to sugars, amino acids fatty acids and alkaloids metabolism. Organic acids and fatty acids were potential metabolites mediating the plant-bacteria interaction in the rhizosphere. Bacteria in the genera Proteiniphilum, Fermentimonas and Pseudomonas in spring, Saccharimonadales and Gaiellales in early summer, Acidobacteriales and Gaiellales in late summer regulated relative contents of organic and fatty acids. CONCLUSION: This study documents the profound changes to the rhizosphere microbiome and bacterially derived metabolites under different fertilizer regimes and provides a conceptual framework towards improving the performance of tea plantations.

Correlation among Metabolic Changes in Tea Plant Camellia sinensis (L.) Shoots, Green Tea Quality and the Application of Cow Manure to Tea Plantation Soils.

Traditionally, the supplement of organic manure in tea plantations has been a common approach to improving soil fertility and promoting terroir compounds, as manifested by the coordinated increase in yield and quality for the resulting teas. However, information regarding the effect of organic manure in the metabolome of tea plants is still inadequate. The metabolite profiles of tea shoots applied with cow manure, urea or no fertilizer were studied using gas chromatography-mass spectrometry (GC-MS). In total, 73 metabolites were detected, and the modulated metabolites included mainly amino acids, organic acids and fatty acids. In particular, glutamine, quinic acid and proline accumulated more in tea shoots in soils treated with cow manure, but octadecanoic acid, hexadecanoic acid and eicosanoic acid were drastically reduced. Pearson correlation analysis indicated that organic acids and amino acids in tea shoots were the two major metabolite groups among the three treatments. The analysis of metabolic pathways demonstrated that the cow manure treatment significantly changed the enrichment of pathways related to amino acids, sugars and fatty acids. Sensory evaluation showed that the quality of green teas was higher when the plants used to make the tea were grown in soil treated with cow manure rather than urea during spring and late summer. The results indicated that the application of cow manure in soils changed the metabolic characteristics of tea shoots and improved the qualities of the resulting teas.

Fast infrared horizon detection algorithm based on gradient directional filtration.

Infrared imaging has been widely used in the field of sea surface monitoring. Horizon detection is a key step before a target's detection, locating, and tracking in the sea-sky infrared scene. Reducing processing time while ensuring accuracy is the research focus of infrared horizon detection. This paper proposes a novel method of a line segment detector (LSD) algorithm with gradient direction filtering. First, the rough extraction of the sea-sky region is used to limit the size of the detected image, and then the potential horizon line segment is extracted, applying the improved LSD algorithm in the sea-sky region, which probably contains many false extraction results. Then, gradient direction filtering is designed to pick the horizon line segments in this step. Finally, the horizon line segments are stitched to obtain the whole horizon line based on random sample consensus. The results of the comparative experiments show that this novel method has high detection accuracy, and the processing time is significantly shortened; what is more, we can also conclude that this method has a good performance on the detection stability.

Microstructural Investigations of Ni-Based Superalloys by Directional Solidification Quenching Technique.

The improvement of the mechanical properties of Ni-based superalloys is achieved in most cases by modifying the chemical composition. Besides that, the processing can be modified to optimize the as-cast microstructure with regard to the mechanical properties. In this context, the present study highlights the solidification mechanism of several Ni-based superalloys by conducting experiments using a modified, laboratory-scale Bridgman-Stockbarger furnace. In that context, the single-crystal rods are partially melted, directionally solidified and quenched sequentially. Several characterization methods are applied to further analyze the influence of the alloying elements and the variation of the withdrawal rate on the as-cast microstructure. Four stages of solidification are distinguished whereby the morphology observed in the different stages mainly depends on the cooling rate and the local concentration of the carbide forming elements. The effect of carbide precipitation and the effect on the as-cast microstructure is investigated by employing energy dispersive X-ray spectrometry (EDX) and electron backscatter diffraction (EBSD) analysis techniques. A local polycrystalline structure is observed in the single-crystal system as consequence of the influence of the carbon content and the cooling rate. The present work aims to develop strategies to suppress the formation of the polycrystalline structure to maintain the single-crystal microstructure.

Grain Orientation Optimization of Two-Dimensional Grain Selector during Directional Solidification of Ni-Based Superalloys.

The grain selection method is widely used in industry to produce Ni-based single crystal superalloys. A Z-form two-dimensional (2D) grain selector was designed to obtain high-quality single crystals. To control grain orientation deviation, one of the most important defects of the single crystal superalloys in casting, Z-form 2D grain selectors with different take-off angle were investigated in this study. The MM247LC superalloy single crystal samples were obtained by the Bridgman method modified by the Z-form grain selectors in this study. The Electron Backscattered Diffraction (EBSD) and the Optical Microscopy (OM) were used to observe and measure the grain selection growth and the microstructural evolution and orientation of the single crystal were also discussed. The results show that a Z-form 2D grain selector with an appropriate take-off angle can significantly reduce the deviation of the grain orientation. A single crystal superalloy with a deviation angle less than 6° can be obtained effectively when the take-off angle was 40°.

2-D Selector Simulation Studies on Grain Selection for Single Crystal Superalloy of CM247LC.

In the present work, the single crystal superalloy CM247LC was selected as the research material. By using directional experiments and the cellular automaton finite element (CAFE) model, the process of grain texture evolution in a two-dimensional grain selector was investigated to clarify the mechanism of grain selection in the two-dimensional passage during the process of directional solidification (DS). To optimize single crystal turbine blade production processes, the effects of grain selector geometries (i.e., selector diameter and pitch length, take-off angle) on the microstructure and stray grain were simulated and discussed.

Using a Three-Dimensional Reduction Method in the High-Efficiency Grain Selector and Corresponding Grain Selection Mechanism.

In the development of a high-efficiency grain selector, the spiral selectors are widely used in Ni-based single crystal (SX) superalloys casting to produce single crystal turbine blades. For the complex three-dimensional structure of the spiral, a 2D grain selector was designed to investigate in this paper. As a result, the parameters of two-dimensional grain selection bond and the corresponding grain selection mechanism were established, and the three-dimensional grain selection bond was designed again by means of two-dimensional coupling optimization parameters.

Investigation of Start Block and Corresponding Influence for Grain Selection during Casting of Single-Crystal Superalloys.

To figure out the impact of the parameters of a starter block (the diameter D and height H) on grain selection and the selecting mechanism, a spiral selector was measured with optical microscopy (OM) and electron backscatter diffraction (EBSD) during the solidification of Ni-based single crystal (SX) superalloys. In this experiment, starter blocks with diameters of 8 mm, 10 mm, 15 mm, and 30 mm and a height of 30 mm were designed to find the best parameters. Recommendations for optimizing starter block geometry are provided.

Development of a High-Efficiency Z-Form Selector for Single Crystal Blades and Corresponding Grain Selection Mechanism.

Single crystal (SX) is widely used in modern turbine blades to improve the creep fracture, fatigue, oxidation, and coating properties of the turbine, so that the turbine engine has excellent performance and durability. In this paper, the single crystal super alloy MM247LC is used as the research material. The evolution of grain structure in a two-dimensional grain selector was studied by directional experiments, and the mechanism of grain selection in the two-dimensional channel during directional solidification was clarified. In order to optimize the production process of single crystal turbine blades, the effects of the geometrical structure of a Z-type separator (i.e., wire diameter and take-off angle) on the crystal orientation, microstructure, and grain efficiency of blades were discussed.

Grain Selection in a High-Efficiency 2D Grain Selector During Casting of Single-Crystal Superalloys.

Using electron backscattered diffraction techniques (EBSD) and optical microscopy (OM), the grain selection and competitive growth in a new-designed high-efficiency two-dimensional (2D) selector during solidification of Ni-based single-crystal (SX) superalloys have been investigated with emphasis on the geometry of the selector part in this article. It is found that the efficiency of the grain selector depends greatly on the thickness and eccentric distance of the selector part. When the thickness is smaller than 3 mm, a single grain can be selected. After reducing this value, the grain selector becomes more effective. When the eccentric distance is larger than 8 mm, one grain can be selected. As the eccentric distance increases, the selector's efficiency is optimized. Recommendations for optimizing the geometry of the selector part are provided.

Aluminum induced physiological and proteomic responses in tea (Camellia sinensis) roots and leaves.

Tea (Camellia sinensis (L.) O. Kuntze), is an aluminum (Al) hyperaccumulator and grows well in acid soils. Although Al-induced growth of tea plant has been studied, the proteomic profiles of tea plants in response to Al are unclear. In the present study, the proteomic profiles in tea roots and leaves under Al stress were investigated using iTRAQ proteomics approach. In total, 755 and 1059 differentially expressed proteins were identified in tea roots and leaves, respectively. KEGG enrichment analysis showed that the differentially expressed proteins in roots were mainly involved in 11 pathways whereas those from leaves were mainly involved in 9 pathways. Abundance of most protein functions in glycolytic metabolism were enhanced in tea roots, and proteins involved in photosynthesis were stimulated in tea leaves. The protein ferulate-5-hydroxylase (F5H) in lignin biosynthetic pathway was down-regulated in both roots and leaves. Furthermore, antioxidant enzymes (ascorbate peroxidase, catalase and glutathione S-transferase) and citrate synthesis were accumulated in tea roots in response to Al. The results indicated that active photosynthesis and glycolysis as well as increased activities of antioxidant enzymes can be considered as a possible reason for the stimulatory effects of Al on the growth of tea plants. Additionally, the down-regulation of F5H and the binding of Al and phenolic acids may reduce the accumulation of lignin.

Zinc stress affects ionome and metabolome in tea plants.

The research of physiological responses to Zn stress in plants has been extensively studied. However, the ionomics and metabolomics responses of plants to Zn stress remain largely unknown. In present study, the nutrient elements were identified involved in ion homeostasis and metabolomics changes related to Zn deficiency or excess in tea plants. Nutrient element analysis demonstrated that the concentrations of Zn affected the ion-uptake in roots and the nutrient element transportation to leaves, leading to the different distribution of P, S, Al, Ca, Fe and Cu in the tea leaves or roots. Metabolomics analysis revealed that Zn deficiency or excess differentially influenced the metabolic pathways in the tea leaves. More specifically, Zn deficiency affected the metabolism of carbohydrates, and Zn excess affected flavonoids metabolism. Additionally, the results showed that both Zn deficiency and Zn excess led to reduced nicotinamide levels, which speeded up NAD+ degradation and thus reduced energy metabolism. Furthermore, element-metabolite correlation analysis illustrated that Zn contents in the tea leaves were positively correlated with organic acids, nitrogenous metabolites and some carbohydrate metabolites, and negatively correlated with the metabolites involved in secondary metabolism and some other carbohydrate metabolites. Meanwhile, metabolite-metabolite correlation analysis demonstrated that organic acids, sugars, amino acids and flavonoids played dominant roles in the regulation of the tea leaf metabolism under Zn stress. Therefore, the conclusion should be drawn that the tea plants responded to Zn stress by coordinating ion-uptake and regulation of metabolism of carbohydrates, nitrogenous metabolites, and flavonoids.

Aluminum induced metabolic responses in two tea cultivars.

Tea [Camellia sinensis (L.)], is an aluminum (Al(3+)) hyperaccumulator plant and grows well in acid soils. In the present study, roots of two tea cultivars, JHC and YS were treated with different concentrations of Al(3+). After treatments, the root length, dry matter, root activity and chlorophyll content (SPAD value) of JHC had greater increase than that of YS. We also detected metabolic changes of two varieties using GC-MS method. Comparison between two cultivars indicated that shikimic pathway was more enhanced in YS roots by Al(3+) with higher levels of catechine, quinic acid and shikimic acid. While, more active amino acid synthesis was found in JHC roots and JHC leaves remained the higher level contents of metabolites related to cysteine synthesis. The comparison also showed that a large amount of sugar alcohols were accumulated in roots of two varieties, whereas most of them were reduced in YS leaves. Other well-known ligands, such as phosphoric acid and malic acid were observed in two cultivars that showed significantly altered abundances under Al(3+) treatments. The results indicated that Al(3+) adaptation of two cultivars may be correlated with their differential metabolism of amino acids, sugars and shikimic acids.

Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys.

Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS) and single crystal (SX) hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

Preferred growth orientation and microsegregation behaviors of eutectic in a nickel-based single-crystal superalloy.

A nickel-based single-crystal superalloy was employed to investigate the preferred growth orientation behavior of the (γ + γ') eutectic and the effect of these orientations on the segregation behavior. A novel solidification model for the eutectic island was proposed. At the beginning of the eutectic island's crystallization, the core directly formed from the liquid by the eutectic reaction, and then preferably grew along [100] direction. The crystallization of the eutectic along [110] always lagged behind that in [100] direction. The eutectic growth in [100] direction terminated on impinging the edge of the dendrites or another eutectic island. The end of the eutectic island's solidification terminates due to the encroachment of the eutectic liquid/solid interface at the dendrites or another eutectic island in [110] direction. The distribution of the alloying elements depended on the crystalline axis. The degree of the alloying elements' segregation was lower along [100] than [110] direction with increasing distance from the eutectic island's center.